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DuraFlex Dies

At Allied Dies, our technology begins with polymer flow channel analysis and design. Polymer rheology data is analyzed through computer flow simulations to determine proper die design. Computer flow simulations address factors like flow rate distribution, internal pressure, and residence time in the die.

There is a Duraflex Die design to meet most extrusion requirements. Special die designs can be created for unique extrusion processes.

 
 
DuraFlex 40L & 40R
Designed with coathanger manifold in a small body for low pressure / narrow film and laboratory applications.
DuraFlex AH40
Designed with coathanger manifold for thin film, thin sheet, and extrusion coating. The design also includes a larger body cross-section for thermal stability and additional strength in high pressure applications.
DuraFlex AL40
Designed with coathanger manifold for film, extrusion coating, and low pressure applications.
DuraFlex AH75 & AH100
Designed with coathanger manifold for film, thin sheet, and medium sheet applications. The design also includes a larger body cross-section for thermal stability and additional strength in high pressure applications.
DuraFlex AR40, AR75 & AR100
Designed with streamline manifold and adjustable preland section using a restrictor bar. A universal design for custom sheet producers. The restrictor bar adjusts for coarse gauge control as rates and materials change while the flex lip adjusts for fine gauge control. Interchangeable lower lips can be utilized to change opening range and land length.
DuraFlex AHR75 & AHR100
Designed with streamline manifold and restrictor bar for medium and heavy sheet applications. The design includes a larger body cross-section for greater strength and thermal stability at high pressures. Interchangeable lower lips can be utilized to change opening range and land length.
DuraFlex AHSD
(Heavy Duty Sheet Die)
DuraFlex AMSD
(Magnum Sheet Die)
Designed with streamline manifold and restrictor bar for heavy gauge sheet application. A combination of removable lower lip and an adjustable sliding upper lip provides a wide range of possible gauge thickness. Body strength and thermal stability is a very important consideration in this design.
DuraFlex
Multi-Manifold Die

This design can be a combination of die designs to accommodate co-extrusions.
Automatic Flex Lip
(Adjustment Option)
This Auto Lip Adjustment System can be incorporated into any of our Dies with Flex Lip Design.
Duracoat I Coating Die
Designed with streamline manifold for coating with low viscosity fluids, such as aqueous adhesives, hot melts and solvents. Available with adjustable lips for coat weight control. Removable lip inserts available for high wear applications.
Duraflex Dual Lip Die
Designed with twin streamline coathanger manifolds for dual film, thin sheet applications. The design allows for single feed / dual exit extrusion of the same polymer utilizing a single die.

Options:
-Material of construction: Through Hardened High Alloy Steel / Stainless Tool Steel
-Platings: Industrial Hard Chrome / Electroless Nickel / Polymer Impregnated Coating
-Lip Adjustments: Standard Push / Micro Push / Micro Push-Pull / Automatic
-Removeable Lips: Interchangeable / Shimmable
-Extended Lips:
for Reduced Nip Gap
-Co-Extrusion:
Special Entry Throats / Streamline Manifold Design / Multi-manifold Design
-Deckling: Fixed / Adjustable
-Guards: Roll / Wrench / Vapor
-Insulation Jackets:
(for Thermal Stability)
-Lip Heaters:
(for Thermal Stability)
-Wiring: Pigtail Style / Multi-Pin Style
-Adaptor Pipe / Transition Plates: Extruder to Die / Melt Pump to Die / Feed block to Die / Screen Changer to Die
-Die Support Carts: Fixed Height / Adjustable Height

 
 
In today's competitive market place, extrusion processors demand quality and on-time
deliveries at a reasonable cost. Contact us for the commitment you deserve.